With recent trends focusing on improving engineering efficiency, many products have been developed to specifically help shorten design cycles for machine automation. Part of improving efficiency is making products easier to use, so additional time and resources can be spent elsewhere. This post describes an example of a product feature that can make index table applications less complex to manage.
APPLICATION EXAMPLE: rotary index table that rotates a fixed distance repeatedly in the same direction. A motorized rotary actuator is installed below the index table.
Product video below shows another application example of a syringe dispensing application with a rotary actuator.
|For an index table that rotates a fixed distance repeatedly in the same direction, position management can be difficult since the internal position counter value keeps increasing. Since position values are often step counts based on the motor's resolution, some mathematical calculations needs to be included to convert the step count to degrees before the operator can understand where the table is actually facing.||
For example, let's say we are positioning 90 degrees at a time with a motor that has a basic step resolution of 200 steps per revolution, or 1.8° per step. The position counter value will look like this:
Since the same index positions repeat after 360 degrees, the actual position coordinates within 360° have to be calculated.
Actual Position = Current position in degrees - (360 x number of revolutions travelled)
For 900°, the rotary table have rotated more than 2 revolutions, so the formula will be:
Actual Position = 900° - (360° x 2) = 180° (from home position)
|Manage 360° coordinates better by converting to absolute coordinates instead of steps
For positioning management of index tables, it is easier to monitor the table position if the position count value can be reset to 0° once it passes 360°. For the above example, the position values can be converted to only 0°, 90°, 180°, and 270°. Position count value conversion won't be necessary, which make lives a little easier for control engineers. Other functions, such as Wrap Proximity Positioning and Wrap Absolute Positioning, can be used to make position control and management even easier.
|Use the Wrap Function to reset position counter when appropriate|
The Wrap Function automatically reset the current position counter value to 0 when the motor output shaft exceeds a set value. For example, when the "Wrap Setting Range" is set to "1 rotation", the position counter value automatically resets to 0 when the motor shaft exceeds 360° from the home position.
Here we show you a screenshot of the dedicated MEXE02 support software where it contains the Wrap parameter settings.
The circled parameters are changed from their default values to make this possible.
|Initial Coordinate Generation & Wrap Coordinate Setting||
To use the wrap function, select manual
Setting range: ABZO sensor or manual
|Initial Coordinate Generation & Wrap Setting Range (rev)||
Sets the wrap range. The command position
Setting range: 5 to 655,360 (1=0.1 rev)
|Initial Coordinate Generation & Wrap Range Offset Ratio (%)||Set the offset ratio of the wrap range.
Setting range: 0 to 10,000 (1=0.01%)
|Wrap Setting||Enable or disable|
|The Number of the RND-ZERO output in wrap range||
Sets the number of times to turn the
Setting range: 1 to 536,870,911 divisions
Here's a video showing you how to set up the Wrap Function parameters for Oriental Motor's rotary actuators by using the MEXE02 support software.
Bonus: Learn the various types of Wrap positioning operations you can do with this video tutorial.
The Wrap Function is also available with from Oriental Motor that use the AZ Series hybrid controlled stepper motors, such as linear slides, linear cylinders, compact cylinders, and rack and pinion lift and gripper systems.