Welcome to Oriental Motor's "Engineering Notes" Blog:

In today's fast-paced industrial landscape, the role of conveyors has become more crucial than ever. These systems efficiently move materials, products, and goods for numerous industries, from labeling and packaging to warehousing and distribution.  While many types of motors can be used in conveyors, this article highlights a few reasons why brushless motors should be a primary choice for conveyor applications.

According to the Food and Agriculture Organization (FAO) of the United Nations, global food prices reached an all-time high in 2022.  This case study explains how a vegetable farm in Hokkaido, Japan, improved production efficiency and reduced costs by building in-house automation.

Many motor manufacturers offer a motor sizing tool to help with product selection, but if you don't know how to use it, you may still end up paying for it in the long run.

For applications where torque needs to be limited, an external mechanical torque limiter is typically required in addition to the motor system.  When the torque exceeds the limit, the torque limiter will either decouple the load or limit the torque by slipping.  An electric motor system's built-in torque limit function can simplify machine designs by eliminating this extra component.

There are a variety of ways to synchronize the speed of multiple motors.  In this blog post, we will explain another advantage of using brushless motors systems, which is its ability to set speeds accurately and be able to synchronize speeds on multiple axes easily .  Brushless motors utilize built-in hall-effect sensors to regulate speed.  Even if the load, input voltage, or temperature fluctuates, the speed regulation will always be under +/-0.2% or better.

With the growing popularity of efficient brushless motors, replacing AC motors with these motors brings several advantages.  In this blog post, we will uncover one of the advantages that can benefit lighter and compact equipment designs.  If we just look at the motors, brushless motors are much more power efficient than AC induction motors.  This means a smaller brushless motor can do the work of a bigger AC motor.  With recent trends in efficiency, brushless motors should be considered during the motor selection process for new designs.

Parallel shaft AC gear motors are the standard configuration in the industry.  However, right angle brushless gear motors are gaining popularity for their ability to minimize the footprint of a machine, such as a conveyor.