Engineering Notes by Oriental Motor

Welcome to Oriental Motor's "Engineering Notes" Blog:

Products and technology are only valuable when coupled with skilled people and services to support them. Since 1978, ORIENTAL MOTOR U.S.A. CORP. has been building a service and support system to better serve customers. It is our goal to provide the best product and service from the design phase, through the sale and beyond.

Our blog will feature:

  • Introduction to new products and technologies
  • Motion control basics and application examples
  • Tips for motor selection, programming, and troubleshooting

 

Flexible Configurations For Hollow Rotary Actuators

Posted by Johann Tang on May 21, 2020 11:30:00 AM
Read More

Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, Gearheads, Rotary/Index Tables

Control Basics: The Difference Between Sink and Source Logic

Posted by Johann Tang on Apr 30, 2020 9:16:14 PM

For someone who has never had experience wiring I/O for motion control, it can be scary the first time.  If devices are not wired correctly, it can cause a range of issues from a motor simply not doing what's expected to irreversible product damage.  I still get that nervous feeling before I press the START button on a demo.  Murphy's Law, anyone?

Read More

Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, BLDC Motors, Servo Motors, Motion Control Basics

The Proper Way to Use a Gripper

Posted by Johann Tang on Mar 5, 2020 5:11:16 PM

A gripper is typically an end effector that is installed at the end of a robotic arm or on a cartesian robot and can be used to grip parts in order to transfer them from one location to another.  However, there's more to it than just closing the jaws to pinch a part.  

Read More

Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Application Examples

Motor Sizing Basics Part 3: How to Calculate Speed, Acceleration Torque, and RMS Torque

Posted by Johann Tang on Feb 27, 2020 9:05:40 PM

Now that we understand the calculations behind load torque and load inertia, we're a little closer to motor selection.  You might be wondering why I separated load torque and acceleration torque calculations.  That's because in order to calculate for acceleration torque, load inertia and speed must be calculated first. 

Read More

Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, Motor Sizing, BLDC Motors, Servo Motors, Motion Control Basics

Motor Sizing Basics Part 2: How to Calculate Load Inertia

Posted by Johann Tang on Jan 17, 2020 7:51:53 PM

Other than torque or speed, another factor should be considered when sizing motors.  

Read More

Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, Motor Sizing, BLDC Motors, Gearheads, Servo Motors, Rotary/Index Tables, Motion Control Basics

Motor Sizing Basics Part 1: How to Calculate Load Torque

Posted by Johann Tang on Jan 14, 2020 8:14:54 PM

Proper sizing of a motor requires that 3 criteria must be met: torque, load inertia, and speed.  For the first part of this Motor Sizing Basics series, I will be explaining what load torque is, how to calculate it for specific application examples, and how it fits into the torque requirement for the application.

Read More

Topics: Conveyor, AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, Motor Sizing, BLDC Motors, Servo Motors, Rotary/Index Tables, Motion Control Basics

Incremental vs Absolute Systems

Posted by Johann Tang on Sep 12, 2019 3:57:57 PM

The terms "absolute" and "incremental" comes up frequently in the world of position control.  The exact meaning changes according to the context they are used in.  For example, absolute and incremental motion can refer to the type of motion done by the motor either by relating it to the absolute home position or the last known position.  Absolute and incremental feedback can also refer to the type of feedback device being used with the motor.  In this blog post, we will focus on the feedback system and hopefully clarify some differences for you.

Read More

Topics: Stepper Motors, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS

The Hitchhiker's Guide to the AlphaStep

Posted by Johann Tang on Aug 28, 2019 2:37:43 PM

AlphaStep Logo

The word, "AlphaStep", describes Oriental Motor's patented Hybrid Control technology, which offers improved stepper motor performance by sensing the rotor position and automatically switching between open-loop and closed-loop operation when necessary.  This post explains the unique technologies offered within the AlphaStep family of products and summarizes the numerous integrated options available.  It also can serve as a website navigation guide (video added).

Read More

Topics: Stepper Motors, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Gearheads, Software, Network

Reactive vs Preventive vs Predictive Maintenance: Which Method is Most Efficient?

Posted by Johann Tang on Aug 20, 2019 2:58:24 PM

Along with the advancement of industrial technology, maintenance methods of motion control components of a machine, such as motors, drives, and sensors, have also evolved.  Which method is the most efficient?

The most common method of maintaining a machine after a failure has occurred was the traditional reactive maintenance method.  Realizing the need for improvement, maintenance personnel started to estimate life and replace motion control components before they fail.  This is called the preventive maintenance method.  More recently, with the advancement of IIoT (Industrial Internet of Things) and real-time availability of status data, another method was born - the predictive maintenance method.

The three maintenance methods have the same goal of eliminating machine downtime, but only one does it more efficiently.

Read More

Topics: Stepper Motors, Linear & Rotary Actuators, VIDEOS, Network, Application Examples

How Easy Is It to Build a Robot?

Posted by Johann Tang on Jul 19, 2019 8:31:19 PM

Robot adoption is increasing in many industries due to global efforts in reducing long term costs, maintaining quality, and freeing up time for humans to do "human" tasks.  For example, by using a robot to clean floors or restock shelves in a supermarket, human employees can spend more time helping or selling to their customers.  A company can either tap into this robotic trend by buying ready-made robots, or by making their own with less cost. 

If engineering resources are limited, selecting the right components can reduce the difficulty and time for building a robot.

Read More

Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, Motor Sizing, VIDEOS, Gearheads, Software, Application Examples