The word, "AlphaStep", describes Oriental Motor's patented Hybrid Control technology, which offers improved stepper motor performance by combining the best of both open-loop and closed-loop technology.  First introduced in 1998 as the AS Series, the AlphaStep Hybrid Control technology ushered in a new age of stepper motors that can emulate servo performance at a lower cost.  Over the years, we have improved the AlphaStep Hybrid Control technology with 2 major advancements to close the gap between stepper motors and servo motors further.

This post explains the unique technologies offered within the AlphaStep family of products then summarizes the numerous integrated options available.  It also serves as a website navigation guide.  

Topics: Stepper Motors, Stepper Motor Drivers, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Gearheads, Software, Network

Along with the advancement of industrial technology, the method of maintaining motion control components of a machine, such as motors, drives, and sensors, has also evolved.  The most common method of maintaining a machine after a failure has occurred was the traditional method.  Realizing the need for improvement, maintenance personnel started to estimate life and replace motion control components before they fail.  More recently, with the advancement of IIoT (Industrial Internet of Things) and real-time availability of status data, another method was born.  While the two newer methods have the same goal in eliminating machine downtime, only one does it efficiently.

Topics: Stepper Motors, Stepper Motor Drivers, Linear & Rotary Actuators, VIDEOS, Network

Robot adoption is increasing in many industries due to global efforts in reducing long term costs, maintaining quality, and freeing up time for humans to do "human" tasks.  For example, by using a robot to clean floors or restock shelves in a supermarket, human employees can spend more time helping or selling to their customers.  A company can either tap into this robotic trend by buying ready-made robots, or by making their own with less cost.  If engineering resources are limited, selecting the right components can reduce the difficulty and time for the build.

Topics: Stepper Motors, Stepper Motor Drivers, Robotics, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, Motor Sizing, VIDEOS, Gearheads, Software

There are many mechanisms that convert rotary motion of an electric motor to linear motion, such as belt/chain drives, screw drives, rack & pinion drives and even CAM drives.  Each mechanism offers advantages and disadvantages. Choosing the right technology can help increase load, speed, travel distance, or positioning accuracy.

Topics: Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Vertical Lifts

An AC motor can be simple to use, but its speed changes according to the size of the load or amount of voltage supplied.  For an application where keeping a uniform speed is important, there is another type of motor that can improve performance.

Topics: AC Motors, Speed Control, VIDEOS, BLDC Motors, Feedback Control

The BLH Series compact BLDC motors and drivers have been around for a long time, and there is a good reason.  Customers seem to favor the combination of a highly efficient, compact motor and a light weight board type driver that is easy to use.  Having a high torque, flat style hollow shaft gearhead as an option also helps in increasing torque as well as minimizing footprint.

Topics: Torque Limit (Push Motion), Robotics, Speed Control, VIDEOS, Capping, BLDC Motors, Software

Are you using motors for a start/stop conveyor or similar application?  While AC motors are a common choice for conveyors, there is a unique speed control motor solution available that could improve stop accuracy as well as reduce footprint and cost of machine designs.

Topics: Conveyor, AC Motors, Stepper Motors, Stepper Motor Drivers, Speed Control, VIDEOS

What motors do you use for pumps?  For variable speed pump applications that typically use 3-phase AC induction motors with variable frequency drives (VFDs), there is another type of motor that can transfer fluids more consistently and help reduce footprint.

Topics: AC Motors, Speed Control, VIDEOS, BLDC Motors, Pumps

Historically, worm gears have been known as the most common type of gears used in a right angle gearhead.  Their low cost and robust construction have been sufficient for general purpose applications.  However, they are inefficient at slower speeds (higher reduction ratios), produce a lot of heat, take up a lot of space, and require maintenance.  As efficiency standards became increasingly important globally, another type of gear is being adopted for right angle gearheads.

Topics: AC Motors, Speed Control, BLDC Motors, Gearheads, Hypoid Gear

In the world of industrial robotics, there are several types of robots typically offering multiple axes of motion for tasks such as parts assembly, material handling, or pick and place operations.  These include articulated robots, cartesian/gantry robots, SCARA robots, and Delta robots.  Variations of end effectors such as grippers, welders or part rotators can be mounted on the end of the arm to perform different tasks.  Depending on number of axes or load capacity, costs can easily add up.  Limiting the operation range for these robotic axes of motion is an easy way to prevent costly problems or safety issues later.

Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, VIDEOS, Software