Engineering Notes by Oriental Motor

Welcome to Oriental Motor's "Engineering Notes" Blog:

Products and technology are only valuable when coupled with skilled people and services to support them. Since 1978, ORIENTAL MOTOR U.S.A. CORP. has been building a service and support system to better serve customers. It is our goal to provide the best product and service from the design phase, through the sale and beyond.

Our blog will feature:

  • Introduction to new products and technologies
  • Motion control basics and application examples
  • Tips for motor selection, programming, and troubleshooting

 

The Differences Between Brushed and Brushless DC Motors

Posted by Johann Tang on Jul 31, 2020 7:32:03 PM

My first experience using DC motors was for a small elevator for a science project back in elementary school.

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Topics: Speed Control, VIDEOS, BLDC Motors

Minimizing the Effect of Load Fluctuations for Mixers

Posted by Johann Tang on Jun 30, 2020 12:00:00 PM

The viscosity change in liquids can vary the torque required for mixing.  For AC asynchronous motors such as AC induction motors, the rated speed is affected by load torque fluctuations, which may cause inconsistency in the final product.  Is there a better motor for the job?

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Topics: Speed Control, VIDEOS, BLDC Motors, Gearheads, Washdown, Application Examples

10 Advantages of Geared Motors

Posted by Johann Tang on May 29, 2020 9:37:39 PM

Oriental Motor offers many pre-assembled geared motors for quality, consistency, and reliability.   In addition, gearheads from our industry partners increase the torque range of our motors further to accommodate more applications.  Here are some advantages of geared motors.

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Topics: AC Motors, Stepper Motors, Absolute Positioning, Alphastep Hybrid Control, BLDC Motors, Gearheads, Application Examples, Rotary/Index Tables

Control Basics: The Difference Between Sink and Source Logic

Posted by Johann Tang on Apr 30, 2020 9:16:14 PM

For someone who has never had experience wiring I/O for motion control, it can be scary the first time.  If devices are not wired correctly, it can cause a range of issues from a motor simply not doing what's expected to irreversible product damage.  I still get that nervous feeling before I press the START button on a demo.  Murphy's Law, anyone?

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Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, BLDC Motors, Servo Motors, Motion Control Basics

Motor Sizing Basics Part 4 - How to Calculate Radial Load and Axial Load

Posted by Johann Tang on Mar 31, 2020 7:58:57 PM

Besides load torque, acceleration torque, speed, and load inertia, overlooking certain sizing parameters during the motor sizing process can literally make or break your machine.

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Topics: AC Motors, Stepper Motors, Speed Control, Motor Sizing, Capping, BLDC Motors, Gearheads, Servo Motors, Motion Control Basics

Motor Sizing Basics Part 3: How to Calculate Speed, Acceleration Torque, and RMS Torque

Posted by Johann Tang on Feb 27, 2020 9:05:40 PM

Now that we understand the calculations behind load torque and load inertia, we're a little closer to motor selection.  You might be wondering why I separated load torque and acceleration torque calculations.  That's because in order to calculate for acceleration torque, load inertia and speed must be calculated first. 

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Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, Motor Sizing, BLDC Motors, Servo Motors, Motion Control Basics

Motor Sizing Basics Part 2: How to Calculate Load Inertia

Posted by Johann Tang on Jan 17, 2020 7:51:53 PM

Other than torque or speed, another factor should be considered when sizing motors.  

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Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, Motor Sizing, BLDC Motors, Gearheads, Servo Motors, Rotary/Index Tables, Motion Control Basics

Motor Sizing Basics Part 1: How to Calculate Load Torque

Posted by Johann Tang on Jan 14, 2020 8:14:54 PM

Proper sizing of a motor requires that 3 criteria must be met: torque, load inertia, and speed.  For the first part of this Motor Sizing Basics series, I will be explaining what load torque is, how to calculate it for specific application examples, and how it fits into the torque requirement for the application.

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Topics: Conveyor, AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, Motor Sizing, BLDC Motors, Servo Motors, Rotary/Index Tables, Motion Control Basics

Eliminate Motor Speed Fluctuations Caused By Input Voltage or Load Variance

Posted by Johann Tang on Jun 21, 2019 6:57:39 PM

An AC motor can be simple to use, but its speed changes according to the size of the load or amount of voltage supplied.  For an application where keeping a uniform speed is important, there is another type of motor that can improve performance.

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Topics: AC Motors, Speed Control, VIDEOS, BLDC Motors, Application Examples

Improve Motor Performance With Redesigned Compact BLDC Drivers

Posted by Johann Tang on Jun 3, 2019 5:33:13 PM

The BLH Series compact BLDC motors and drivers have been around for a long time, and there is a good reason.  Customers seem to favor the combination of a highly efficient, compact motor and a light weight board type driver that is easy to use.  Having a high torque, flat style hollow shaft gearhead as an option also helps in increasing torque as well as minimizing footprint.

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Topics: Torque Limit (Push Motion, Tension Control), Robotics, Speed Control, VIDEOS, Capping, BLDC Motors, Software