Engineering Notes by Oriental Motor

Welcome to Oriental Motor's "Engineering Notes" Blog:

Products and technology are only valuable when coupled with skilled people and services to support them. Since 1978, ORIENTAL MOTOR U.S.A. CORP. has been building a service and support system to better serve customers. It is our goal to provide the best product and service from the design phase, through the sale and beyond.

Our blog will feature:

  • Introduction to new products and technologies
  • Motion control basics and application examples
  • Tips for motor selection, programming, and troubleshooting

 

Motor Sizing Basics Part 1: How to Calculate Load Torque

Posted by Johann Tang on Jan 14, 2020 8:14:54 PM

Proper sizing of a motor requires that 3 criteria must be met: torque, load inertia, and speed.  For the first part of this Motor Sizing Basics series, I will be explaining what load torque is, how to calculate it for specific application examples, and how it fits into the torque requirement for the application.

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Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear Actuators, Speed Control, Motor Sizing, BLDC Motors, Servo Motors, Rotary Actuators/Index Tables, Motion Control Basics, Conveyors

Proud Moments To Be Thankful For

Posted by Johann Tang on Nov 27, 2019 8:05:07 PM

In the spirit of Thanksgiving, I thought I'd change gears (pun intended) and write about what Oriental Motor is thankful for.  

First, we are thankful for our customers for being our customers and helping us grow to be a globally reputable motion control manufacturer. 

Second, we are thankful for the awards and recognition we've received over the years.  It's always good to know that we're doing a good job and these accolades definitely serve as motivation to become even better at what we do.

While we are grateful for these awards and recognition, our greatest satisfaction comes from applying our award-winning products to solve motion control challenges for our customers.

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Topics: Stepper Motors, Absolute Positioning, Alphastep Hybrid Control

Tips to Minimize Stepper Motor Vibration

Posted by Johann Tang on Sep 30, 2019 8:33:27 PM

Stepper motors vibrate.  It's what they do.  To minimize motor vibration, first we need to understand where they come from.

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Topics: Stepper Motors, Smooth Drive, Motor Sizing, VIDEOS, Gearheads

Incremental Encoder vs Absolute Encoders in Closed-loop Feedback Systems

Posted by Johann Tang on Sep 12, 2019 3:57:57 PM

The terms "absolute" and "incremental" come up frequently in the world of position control.  The exact meaning can be the type of motion done by the motor in programming terms or the type of feedback device used with the motor.  In this article, we will focus on the differences between an incremental closed-loop feedback system and an absolute closed-loop feedback system.

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Topics: Stepper Motors, Absolute Positioning, Alphastep Hybrid Control, Linear Actuators, VIDEOS

A Brief Overview of the AlphaStep Family

Posted by Johann Tang on Aug 28, 2019 2:37:43 PM

AlphaStep Logo

The word, "AlphaStep", describes Oriental Motor's patented Hybrid Control technology, which offers improved stepper motor performance by sensing the rotor position and automatically switching between open-loop and closed-loop operation when necessary.  This post explains the unique technologies offered within the AlphaStep family of products and summarizes the numerous integrated options available.  It also can serve as a website navigation guide (video added).

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Topics: Stepper Motors, Absolute Positioning, Alphastep Hybrid Control, Linear Actuators, VIDEOS, Gearheads, Software, Network

Reactive vs Preventative vs Predictive Maintenance: What are the Differences?

Posted by Johann Tang on Aug 20, 2019 2:58:24 PM

Along with the advancement of industrial technology, maintenance methods of motion control components of a machine, such as motors, drives, and sensors, have also evolved.  Which method is the most efficient?

The most common method of maintaining a machine after a failure has occurred was the traditionalreactive maintenancemethod.  Realizing the need for improvement, maintenance personnel started to estimate life and replace motion control components before they fail.  This is called the preventive maintenancemethod.  More recently, with the advancement of IIoT (Industrial Internet of Things) and real-time availability of status data, another method was born - the predictive maintenance method.

The three maintenance methods have the same goal of eliminating machine downtime but do it differently.

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Topics: Stepper Motors, Linear Actuators, VIDEOS, Network, Application Examples

How Easy Is It to Build a Robot?

Posted by Johann Tang on Jul 19, 2019 8:31:19 PM

Robot adoption is increasing in many industries due to global efforts in reducing long term costs, maintaining quality, and freeing up time for humans to do "human" tasks.  For example, by using a robot to clean floors or restock shelves in a supermarket, human employees can spend more time helping or selling to their customers.  A company can either tap into this robotic trend by buying ready-made robots, or by making their own with less cost. 

If engineering resources are limited, selecting the right components can reduce the difficulty and time for building a robot.

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Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, Linear Actuators, Motor Sizing, VIDEOS, Gearheads, Software, Application Examples

Improving Stop Accuracy for Start/Stop Conveyors

Posted by Johann Tang on May 7, 2019 1:32:29 PM

Are you using motors for a start/stop conveyor or similar application?  While AC motors are a common choice for conveyors, there is a unique speed control motor solution available that could improve stop accuracy as well as reduce footprint and cost of machine designs.

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Topics: AC Motors, Stepper Motors, Speed Control, VIDEOS, Application Examples, Conveyors

Simple Method to Limit Motor Operation Range for Robotics Safety

Posted by Johann Tang on Apr 1, 2019 2:09:05 PM

In the world of industrial robotics, there are several types of robots typically offering multiple axes of motion for tasks such as parts assembly, material handling, or pick and place operations.  These include articulated robots, cartesian/gantry robots, SCARA robots, and Delta robots.  Variations of end effectors such as grippers, welders or part rotators can be mounted on the end of the arm to perform different tasks.  Depending on number of axes or load capacity, costs can easily add up.  Limiting the operation range for these robotic axes of motion is an easy way to prevent costly problems or safety issues later.

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Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, VIDEOS, Software, Application Examples

Introduction to the MEXE02 Universal Motion Control Support Software

Posted by Johann Tang on Mar 12, 2019 7:30:00 AM

The MEXE02 support software is a universal motion control and monitor software used with multiple products from Oriental Motor, such as the AZ Series, RK2 Series, BLE2 Series, and BX2 Series.  This article is useful for first-time users to gain a quick understanding of the software and what it can do.

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Topics: Stepper Motors, Linear Actuators, Speed Control, VIDEOS, BLDC Motors, Software, Servo Motors

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