Welcome to Oriental Motor's "Engineering Notes" Blog:

In the market of electric motors, there are products designed for general purpose applications, and there are motors designed for specialized applications, such as automated guided vehicles (AGVs) or autonomous mobile robots (AMRs).  While standard, general-purpose motors work for most applications such as factory automation, sometimes, it may help accelerate your design cycle by going with a motor system that already offers the features that you are planning to design into your machine.  In this post, we will summarize some of these features.

There are many stepper motor manufacturers in the market place, but there are even more stepper motor driver manufacturers.  The crowded market place provides many standard product options for customers to build their motion control system just the way they like it. 

However, if the best possible performance is desired, it would be difficult to beat a tested combination of a specific motor and driver from the same manufacturer.  By combining R&D knowledge from both motors and drivers, unique product features can be developed to improve performance further.  

Stepper motors are popular for their ability to stop accurately as well as their ease of use.  Both the amount of rotation and the speed are controlled easily with the same digital square wave pulse signal.  Unlike servo motors, stepper motors do not need an encoder to operate.  Example applications of stepper motors are CNC machines, index tables, robotics, scanners, and more recently, 3D printers.

Automation is great for repetitive tasks, such as test fixtures for a process that has to repeated.  In this post, we will explain how to perform a reciprocating motion (back and forth cycles) with a product that does not require a PLC or external presence sensors, which can help speed up design cycles.

There are a variety of ways to synchronize the speed of multiple motors.  In this blog post, we will explain another advantage of using brushless motors systems, which is its ability to set speeds accurately and be able to synchronize speeds on multiple axes easily .  Brushless motors utilize built-in hall-effect sensors to regulate speed.  Even if the load, input voltage, or temperature fluctuates, the speed regulation will always be under +/-0.2% or better.

With the growing popularity of efficient brushless motors, replacing AC motors with these motors brings several advantages.  In this blog post, we will uncover one of the advantages that can benefit lighter and compact equipment designs. 

Parallel shaft AC gear motors are the standard configuration in the industry.  However, right angle brushless gear motors are gaining popularity for their ability to minimize the footprint of a machine, such as a conveyor.