Engineering Notes by Oriental Motor

Welcome to Oriental Motor's "Engineering Notes" Blog:

Products and technology are only valuable when coupled with skilled people and services to support them. Since 1978, ORIENTAL MOTOR U.S.A. CORP. has been building a service and support system to better serve customers. It is our goal to provide the best product and service from the design phase, through the sale and beyond.

Our blog will feature:

  • Introduction to new products and technologies
  • Motion control basics and application examples
  • Tips for motor selection, programming, and troubleshooting

 

Control Basics: The Difference Between Sink and Source Logic

Posted by Johann Tang on Apr 30, 2020 9:16:14 PM

For someone who has never had experience wiring I/O for motion control, it can be scary the first time.  If devices are not wired correctly, it can cause a range of issues from a motor simply not doing what's expected to irreversible product damage.  I still get that nervous feeling before I press the START button on a demo.  Murphy's Law, anyone?

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Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, BLDC Motors, Servo Motors, Motion Control Basics

Gear Basics: Backlash vs Lost Motion

Posted by Johann Tang on Apr 29, 2020 9:13:21 PM

The significance of position control accuracy of motors varies depending on the application.  For an AGV in a farm with DC motor-driven wheels, position control accuracy is probably not as crucial as a surgical robot where incisions are controlled by servo motors or stepper motors.

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Topics: Stepper Motors, Alphastep Hybrid Control, Gearheads, Servo Motors, Motion Control Basics

The Proper Way to Use a Gripper

Posted by Johann Tang on Mar 5, 2020 5:11:16 PM

A gripper is typically an end effector that is installed at the end of a robotic arm or on a cartesian robot and can be used to grip parts in order to transfer them from one location to another.  However, there's more to it than just closing the jaws to pinch a part.  

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Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Application Examples

Motor Sizing Basics Part 3: How to Calculate Speed, Acceleration Torque, and RMS Torque

Posted by Johann Tang on Feb 27, 2020 9:05:40 PM

Now that we understand the calculations behind load torque and load inertia, we're a little closer to motor selection.  You might be wondering why I separated load torque and acceleration torque calculations.  That's because in order to calculate for acceleration torque, load inertia and speed must be calculated first. 

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Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, Motor Sizing, BLDC Motors, Servo Motors, Motion Control Basics

Motor Sizing Basics Part 2: How to Calculate Load Inertia

Posted by Johann Tang on Jan 17, 2020 7:51:53 PM

Other than torque or speed, another factor should be considered when sizing motors.  

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Topics: AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, Motor Sizing, BLDC Motors, Gearheads, Servo Motors, Rotary/Index Tables, Motion Control Basics

Motor Sizing Basics Part 1: How to Calculate Load Torque

Posted by Johann Tang on Jan 14, 2020 8:14:54 PM

Proper sizing of a motor requires that 3 criteria must be met: torque, load inertia, and speed.  For the first part of this Motor Sizing Basics series, I will be explaining what load torque is, how to calculate it for specific application examples, and how it fits into the torque requirement for the application.

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Topics: Conveyor, AC Motors, Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, Speed Control, Motor Sizing, BLDC Motors, Servo Motors, Rotary/Index Tables, Motion Control Basics

Proud Moments To Be Thankful For

Posted by Johann Tang on Nov 27, 2019 8:05:07 PM

In the spirit of Thanksgiving, I thought I'd change gears (pun intended) and write about what Oriental Motor is thankful for.  

First, we are thankful for our customers for being our customers and helping us grow to be a globally reputable motion control manufacturer. 

Second, we are thankful for the awards and recognition we've received over the years.  It's always good to know that we're doing a good job and these accolades definitely serve as motivation to become even better at what we do.

While we are grateful for these awards and recognition, our greatest satisfaction comes from applying our award-winning products to solve motion control challenges for our customers.

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Topics: Stepper Motors, Absolute Positioning, Alphastep Hybrid Control

Incremental Encoder vs Absolute Encoders in Closed-loop Feedback Systems

Posted by Johann Tang on Sep 12, 2019 3:57:57 PM

The terms "absolute" and "incremental" come up frequently in the world of position control.  The exact meaning can be the type of motion done by the motor in programming terms or the type of feedback device used with the motor.  In this article, we will focus on the differences between an incremental closed-loop feedback system and an absolute closed-loop feedback system.

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Topics: Stepper Motors, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS

A Brief Overview of the AlphaStep Family

Posted by Johann Tang on Aug 28, 2019 2:37:43 PM

AlphaStep Logo

The word, "AlphaStep", describes Oriental Motor's patented Hybrid Control technology, which offers improved stepper motor performance by sensing the rotor position and automatically switching between open-loop and closed-loop operation when necessary.  This post explains the unique technologies offered within the AlphaStep family of products and summarizes the numerous integrated options available.  It also can serve as a website navigation guide (video added).

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Topics: Stepper Motors, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Gearheads, Software, Network

How Easy Is It to Build a Robot?

Posted by Johann Tang on Jul 19, 2019 8:31:19 PM

Robot adoption is increasing in many industries due to global efforts in reducing long term costs, maintaining quality, and freeing up time for humans to do "human" tasks.  For example, by using a robot to clean floors or restock shelves in a supermarket, human employees can spend more time helping or selling to their customers.  A company can either tap into this robotic trend by buying ready-made robots, or by making their own with less cost. 

If engineering resources are limited, selecting the right components can reduce the difficulty and time for building a robot.

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Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, Motor Sizing, VIDEOS, Gearheads, Software, Application Examples