Engineering Notes by Oriental Motor

Welcome to Oriental Motor's "Engineering Notes" Blog:

Products and technology are only valuable when coupled with skilled people and services to support them. Since 1978, ORIENTAL MOTOR U.S.A. CORP. has been building a service and support system to better serve customers. It is our goal to provide the best product and service from the design phase, through the sale and beyond.

Our blog will feature:

  • Introduction to new products and technologies
  • Motion control basics and application examples
  • Tips for motor selection, programming, and troubleshooting

 

Motion Programming Example: Loop Function For Repeated Motion

Posted by Johann Tang on Nov 3, 2020 2:14:14 PM

No matter how many functions a product offers, without an intuitive, easy-to-use software, those functions can be difficult to implement.

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Topics: Stepper Motors, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Software, Application Examples, Motion Control Basics

3-Axis Parallel Robot with AlphaStep Absolute Stepper Motors

Posted by Johann Tang on Oct 29, 2020 8:25:46 PM

Remember the days when we used to go to in-person events, such as trade shows?  Robot demos have always generated a lot of foot traffic in booths.  What's better to illustrate the synchronism of closed-loop stepper motors than 3 motors working together to create one specific motion?

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Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, VIDEOS, Gearheads, Network, Application Examples

Minimizing the Effect of Load Fluctuations for Mixers

Posted by Johann Tang on Jun 30, 2020 12:00:00 PM

The viscosity change in liquids can vary the torque required for mixing.  For AC asynchronous motors such as AC induction motors, the rated speed is affected by load torque fluctuations, which may cause inconsistency in the final product.  Is there a better motor for the job?

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Topics: Speed Control, VIDEOS, BLDC Motors, Gearheads, Washdown, Application Examples

Monitor Your Machine Like a Traffic Light System

Posted by Johann Tang on Jun 19, 2020 8:00:00 PM

For automated factories, motor failures mean lost production and lost revenue.  Being able to identify the specific issue in advance and its location is critical to maintaining production efficiency.  To be successful, extra sensors must be added to detect abnormalities.  There may be an easier way.

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Topics: Stepper Motors, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Network, Application Examples, Troubleshooting

10 Advantages of Geared Motors

Posted by Johann Tang on May 29, 2020 9:37:39 PM

Oriental Motor offers many pre-assembled geared motors for quality, consistency, and reliability.   In addition, gearheads from our industry partners increase the torque range of our motors further to accommodate more applications.  Here are some advantages of geared motors.

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Topics: AC Motors, Stepper Motors, Absolute Positioning, Alphastep Hybrid Control, BLDC Motors, Gearheads, Application Examples, Rotary/Index Tables

The Proper Way to Use a Gripper

Posted by Johann Tang on Mar 5, 2020 5:11:16 PM

A gripper is typically an end effector that is installed at the end of a robotic arm or on a cartesian robot and can be used to grip parts in order to transfer them from one location to another.  However, there's more to it than just closing the jaws to pinch a part.  

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Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Application Examples

Reactive vs Preventative vs Predictive Maintenance: What are the Differences?

Posted by Johann Tang on Aug 20, 2019 2:58:24 PM

Along with the advancement of industrial technology, maintenance methods of motion control components of a machine, such as motors, drives, and sensors, have also evolved.  Which method is the most efficient?

The most common method of maintaining a machine after a failure has occurred was the traditionalreactive maintenancemethod.  Realizing the need for improvement, maintenance personnel started to estimate life and replace motion control components before they fail.  This is called the preventive maintenancemethod.  More recently, with the advancement of IIoT (Industrial Internet of Things) and real-time availability of status data, another method was born - the predictive maintenance method.

The three maintenance methods have the same goal of eliminating machine downtime but do it differently.

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Topics: Stepper Motors, Linear & Rotary Actuators, VIDEOS, Network, Application Examples

How Easy Is It to Build a Robot?

Posted by Johann Tang on Jul 19, 2019 8:31:19 PM

Robot adoption is increasing in many industries due to global efforts in reducing long term costs, maintaining quality, and freeing up time for humans to do "human" tasks.  For example, by using a robot to clean floors or restock shelves in a supermarket, human employees can spend more time helping or selling to their customers.  A company can either tap into this robotic trend by buying ready-made robots, or by making their own with less cost. 

If engineering resources are limited, selecting the right components can reduce the difficulty and time for building a robot.

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Topics: Stepper Motors, Robotics, Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, Motor Sizing, VIDEOS, Gearheads, Software, Application Examples

Benefits of an Absolute Rack and Pinion System Compared to Other Linear Motion Mechanisms

Posted by Johann Tang on Jul 2, 2019 3:25:24 PM

There are many mechanisms that convert rotary motion of an electric motor to linear motion, such as belt/chain drives, screw drives, rack & pinion drives and even CAM drives.  Each mechanism offers advantages and disadvantages. Choosing the right technology can help increase load, speed, travel distance, or positioning accuracy.

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Topics: Absolute Positioning, Alphastep Hybrid Control, Linear & Rotary Actuators, VIDEOS, Vertical Lifts, Application Examples

Eliminate Motor Speed Fluctuations Caused By Input Voltage or Load Variance

Posted by Johann Tang on Jun 21, 2019 6:57:39 PM

An AC motor can be simple to use, but its speed changes according to the size of the load or amount of voltage supplied.  For an application where keeping a uniform speed is important, there is another type of motor that can improve performance.

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Topics: AC Motors, Speed Control, VIDEOS, BLDC Motors, Application Examples